Tablet Dies and Punches - How tool is selected?

A great experience is required in manufacturing high-quality punches and dies. Irrespective of the process is simple or complex, punches and dies manufacturers must cater to the requirements of the client or customers.

As far as punches and dies for tablet manufacture is concerned, it has to be done in a careful and precise way.

Requirements for manufacturing tablet punches and dies

The major requirement for manufacturing tablet punches and dies is an experience. Apart from that, knowledge of materials and tools is also required.

Different requirements exist for different stages of tablet making manufacturing punches and dies. The requirements at the tablet shaping stage is different from that at the tablet compression stage. But on an overall basis, the following requirements are mandatory:

a. Maximum tool life: The tool used to cut and shape tablets in required shapes and sizes must have a long life. The material of the tool ensures the durability. This gives maximized output with great efficiency.
b. The tools can be customized: Different products and processes are having different requirements. Depending on the brand or company, the requirements of shapes and sizes may vary. To handle such situations, the tools should be customizable. This reduces waste of tool materials.
c. Consistency in operations: The operations at all level must be consistent. This ensures delivery of better quality products. This also ensures high product yield with optimum quality.

The above methods are followed by tablet making punches and dies manufacturers. They ensure delivery of the desired shape and size to the customer or client. Emmkay Industries is one of the leading tablet making dies and punches manufacturers in Delhi.

Generally, the dies and punches are made using tools whose materials are selected from a large inventory of high-grade steel. Special care is taken to ensure and assure optimum quality and genuineness.

While the selection of the tool material is made, the following points are kept in mind:

a. The material must have strong and durable quality specifications. This is to ensure long tool life.
b. The tool materials are quarantined and tested in the laboratory thoroughly.
c. Options for tool coating and heat testing are also availed. This gives high yield performance for the tool.

A design of tablet cannot be overlooked. They must be exact and accurate. Emmkay Industries being one of the leading tablet making punches and dies manufacturers of Delhi uses genuine tool material to craft the exact shape desired.

Importance of Dies and Punches

Uncountable products of numerous companies and brands are available in the market. Although they have same look or use, yet they are easily identifiable. This is due to the difference in their branding and marking.

Dies and Punches facilitate the process of marking very easy. Emmkay Industries is one of the leading dies and punch manufacturers which specializes in this activity.

Importance of Dies and Punches in Food Industry

In the Food Industry, dies and punches are used for the following purposes:
a. Imprinting signs, logos of manufacturer and patterns over candies or toffees. This gives the product a different mark even when it is out of the wrapper.
b. Embossing signs and logos are also required for small packaging boxes having food articles. These embossing generally prints the packaging details. They can be the manufacturing date or price or date of expiry.

Importance of dies and punches in Pharmaceutical Industry

The Pharmaceutical Industry is involved in manufacturing and branding of medicines of various segments. They can be syrups, tonics, tablets, capsules or inject profiles. Dies and punches can be used in this industry for the following reasons:
a. Imprinting signs and medical symbols or names over the tablets,
b. Marking the small rubber or polymer caps of syrup or tonic bottles,
c. Shaping tablets in unique shapes and size.

Dies and Punch manufacturers can help companies in this segment by using advanced technology for manufacturing dies and punches.

Importance of Dies and Punches in the Metal Forgeries Industry

Forging of metals requires markings. One single plant or factory deals with forging tasks of different companies. Dies and punches are used in these industries in the following ways:
a. Labeling specifications over the products,
b. Stamping manufacturing details over the products,
c. Temporary production status markings,
d. Final markings at the time of packaging.

Dies and Punches are of great importance for most of the products available in the market. They give a unique identification to the products even if they are out of their packaging or wrappings.

Uses of Dies and Punches

Dies and punches are widely used in various industries for the following reasons:
a. Marking technical specifications over the products,
b. Marking packaging details over the products,
c. Imprinting company logos or shapes over the products,
d. Imprinting statutory warnings over products,
e. Stamping manufacturing details and prices over the cartons of the products.

Dies and Punches are having similar numerous uses. Die and punches manufacturers are there to design and craft the die or punch you require for your products. Emmkay Industries is one of the leading Die and Punch Manufacturers in Delhi.

Ayurvedic Punch Dies: Types and Features

Ayurveda is one of the most renowned and preferred modes of medication. Medicines comprises of syrup and tablet forms. To differentiate the varieties, punch dies can give a special identification to such medicines.

Features of Die and Punches:

Emmkay Industries is one of the leading die punches manufacturers in this segment. Special features of the products of Emmkay Industries are as follows:

a. They are made to set the shapes and sizes of the medications different from the prevalent trend in the industry,
b. They provide unique identification to the tablets and capsules,
c. Precaution and care is taken in the design and selection of materials,
d. Ingrained symbols of logo or names are used in the dies and punches,
e. Use of advanced technology to deliver most complicated die or punch patterns.

Emmkay Industries is one of the leading punches and die manufacturers in Delhi. We are also having the repute of being one of the reputed Tablet making manufacturers in Delhi.

Types of Ayurvedic Punch and Dies:

The range of the ayurvedic die and punches manufactured by us varies in types like D, B, BB, and DB. Their detailed classification is as follows:

a. The type D has Punch Barrel Diameter of 25.4 mm. The outside Diameter of the Die is 38.10 mm.

b. The type B has Punch Barrel Diameter of 19.0 mm. The outside Diameter of the Die is 30.16 mm.

c. The type BB has Punch Barrel Diameter of 19.0 mm. The outside Diameter of the Die is 24.0 mm.

d. The type DB has Punch Barrel Diameter of 25.4 mm. The outside Diameter of the Die is 30.16 mm.

Emmkay Industries are die punch manufacturers of repute. To give products a different identity a difference in its marking is essential. Special Customised Dies and Punches can help you in this purpose.

Other uses of Dies and Punches

Dies and Punches are having great use in the following industries:

a. In the food industry: Especially in the candy industry, dies play great roles in marking special signs and symbols over the candies.
b. In the pharmaceutical industry: Tablets and capsules are required to be marked for identification. Dies and punches helps in this process of giving different Identity to the pharma products.
c. In the metal and forgeries industry: Dies and punches are required to make delivery markings and imprint specifications over the products.
d. In the apparels industry: Imprinting or engraving logos on buttons, ties, etc. are the major sections where dies and punches are used.