A great experience is required in manufacturing high-quality punches and dies. Irrespective of the process is simple or complex, punches and dies manufacturers must cater to the requirements of the client or customers.
As far as punches and dies for tablet manufacture is concerned, it has to be done in a careful and precise way.
Requirements for manufacturing tablet punches and dies
The major requirement for manufacturing tablet punches and dies is an experience. Apart from that, knowledge of materials and tools is also required.
Different requirements exist for different stages of tablet making manufacturing punches and dies. The requirements at the tablet shaping stage is different from that at the tablet compression stage. But on an overall basis, the following requirements are mandatory:
a. Maximum tool life: The tool used to cut and shape tablets in required shapes and sizes must have a long life. The material of the tool ensures the durability. This gives maximized output with great efficiency.
b. The tools can be customized: Different products and processes are having different requirements. Depending on the brand or company, the requirements of shapes and sizes may vary. To handle such situations, the tools should be customizable. This reduces waste of tool materials.
c. Consistency in operations: The operations at all level must be consistent. This ensures delivery of better quality products. This also ensures high product yield with optimum quality.
The above methods are followed by tablet making punches and dies manufacturers. They ensure delivery of the desired shape and size to the customer or client. Emmkay Industries is one of the leading tablet making dies and punches manufacturers in Delhi.
Generally, the dies and punches are made using tools whose materials are selected from a large inventory of high-grade steel. Special care is taken to ensure and assure optimum quality and genuineness.
While the selection of the tool material is made, the following points are kept in mind:
a. The material must have strong and durable quality specifications. This is to ensure long tool life.
b. The tool materials are quarantined and tested in the laboratory thoroughly.
c. Options for tool coating and heat testing are also availed. This gives high yield performance for the tool.
A design of tablet cannot be overlooked. They must be exact and accurate. Emmkay Industries being one of the leading tablet making punches and dies manufacturers of Delhi uses genuine tool material to craft the exact shape desired.
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